The use of potato starch in industrial applications
The Versatile Potato Starch and Its Applications in Industries
Potato starch is the starch derived from potatoes that is used extensively in various industrial applications. Potato starch is used as an alternative to corn, wheat, and tapioca starches as it is gluten-free, and it provides unique properties to the industrial processes.
Potato starch is a naturally modified starch that is obtained by washing, grinding, drying, and sieving potatoes. Manufacturers extract potato starch either through wet extraction or dry extraction methods. In the wet extraction method, potatoes are put through a washer and peeler, grated, washed, and then sieved to extract the starch from the pulp. In the dry extraction method, the starch is obtained through the drying of potato pulp and separating the starch from the pulp.
Potato starch contains approximately 80% amylopectin and 20% amylose content. The unique blend of amylose and amylopectin in potato starch provides high viscosity, clarity, and excellent binding properties. The versatile nature of potato starch makes it a good ingredient for a wide range of industrial applications.
Food Industry
Potato starch is widely used in the food industry as a gluten-free alternative to wheat flour. Many processed foods and baked goods contain potato starch, as it acts as a thickener and binder, and can also replace wheat flour in gluten-free baking. Potato starch is an excellent bulking agent, adding weight and texture to foods without affecting their taste.
Some of the food applications of potato starch include canned nuts, snack foods, instant soups, bakery products, and processed meats. It can also be used to enhance the appearance and texture of dairy products such as cheese, ice cream, yogurt, and sour cream.
Textile Industry
Potato starch is also used in the textile industry, as it is an organic, biodegradable, and eco-friendly option to synthetic sizing agents. Sizing is a process in textile production where the warp yarn is coated with a starch solution to protect it from abrasion, maintain its strength, and facilitate weaving. Potato starch’s excellent properties, including its low gelatinization temperature, high adhesion, and film-forming ability, make it an ideal alternative to synthetic sizing agents.
Paper Industry
Potato starch is used in the paper industry as a filler and binder in paper and board production. The starch is added to the pulp to improve the paper’s strength, smoothness, and whiteness, and also to reduce the need for synthetic substances that can harm the environment. The properties of potato starch ensure it does not affect the paper’s optical, physical, or mechanical properties.
Pharmaceutical Industry
Potato starch is an essential ingredient in the pharmaceutical industry, as it acts as a disintegrant, binder, and filler in tablets and capsules. Potato starch is added to tablets to accelerate their disintegration in the stomach, allowing the drugs to dissolve and be absorbed effectively. Potato starch’s excellent binding properties ensure that the tablets hold together and do not disintegrate during transport, storage, or handling.
Other Applications
Apart from the food, textile, paper, and pharmaceutical industries, potato starch is also used in adhesive manufacturing, building materials, and animal feed industries.
Potato starch is a key ingredient in the adhesive manufacturing industry, as it is an eco-friendly and biodegradable substitute for synthetic adhesives. Potato starch’s adhesive properties make it ideal for envelope and stamp adhesive, wallpaper glue, and paper tube winding adhesives.
An increasing number of building materials are incorporating potato starch as an ingredient due to its environment-friendly nature. Some of these materials include plasterboards, gypsum boards, and acoustic panels. Potato starch acts as a binder and provides fire resistance, acoustic insulation, and moisture resistance to these materials.
In the animal feed industry, potato starch is used as a binder and filler to improve the texture and pelletizing of the feed. Potato starch’s excellent properties make it an ideal ingredient for pet food, animal nutrition, and aquaculture.
Conclusion
Overall, potato starch is a versatile and eco-friendly ingredient that can enhance various industrial processes across many industries. It has proven to be an efficient and scalable ingredient that is a useful substitute for synthetic and potentially hazardous substances. Potato starch’s unique blend of amylose and amylopectin makes it an essential component in many industrial applications.